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We provide full turnkey systems in-house including Controls, Gensets, Rock Hammers, Cabins and every structure for your project
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Experience. We worked all over the globe delivering capital projects as designers, engineers, engineering managers, project managers, field service and directors
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Our average experience is more than thirty years
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We can design and professional engineering of concrete, structures through are associate engineering firm
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Our structural analysis tools are superior to OEM and third party standard platforms
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We perform vibration analysis and computational fluids dynamics of wind flow
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We can review structures to ASCE 7 or CSA standards
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We will analyze your process in much deeper detail than commercial plant flow software - crushing, screening and classifying analysis
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We model directly on top of 3D Scans to ensure layout compatibility - even to overland conveyors over a mile long
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Our CAD Systems can produce an entire 3D Plant of over 2,000 stph infeed as a single layout with ease
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We literally 3D design, build and ship down to every last nut and bolt on the machinery
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We offer significant discounts on operating spares and wears at time of plant order
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Gelen Machinery is a true partner - we work on projects on both sides of the Atlantic for mom/pop organizations to multinational producers
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We love the dirty work - we are not the standard OEM who only wants to move machines and ill-fitting standard OEM structures
OUR STRENGTH IS YOUR ADVANTAGE
DESIGN BUILD
LAYOUT - LISTEN - OPTIMIZE - IMPROVE - BUILD - STARTUP - SUPPORT
Layout
Typically customers will come to us with an AGGFLOW® or hand sketch. We will put together a basic concept layout with overhead and elevation views
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Most people are visual learners so we believe a layout is typically the place to start. We can use customer scan data or work with satellite or flyover to concept layouts
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This is compared with customer needs and provide layout options based on geography, topology, space, and environmental concerns
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Optimize
System availability is reviewed and special options that may be needed to improve equipment availability and maintenance
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We review the plant to minimize power consumption
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We deal with specific issues related to noise, emissions and environmental abatement
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Build
We can fit the right contractor partner to the job whether that is client contractor, third party, or under Tericall. We are experienced with working on capital projects from $60,0000 to $400M.
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We are professional Project Managers and will make it clear in the bidding process specifically who is responsible for what and we will meet with you to spell this out in plain language so there are no surprises for customer, contractor, service providers or OEM
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We will manage the schedule in realtime that you can pull up the schedule from your phone, tablet or computer. Your project dashboard will show equipment progress and all subsequent issues and links to all status meetings. Tericall will keep punch list activities tracked with urgency to meet your need to produce materil in a definable timeline and more importantly take steps to solve life's challenges as they arrive.
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Support
Look. You are going to have problems. Call us! Whether through Tericall or our dealer support network we get answers on the dial with next day resolution.
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Experience. While public OEM's strive to cut the fat and provide to their shareholders, we will simply answer your question. We don't schedule formal meetings to resolve customer issues. We call, strategize and resolve - typically in less than time than it takes to create an Outlook meeting.
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Alternatives. There is only so much time and many times solutions require two paths for the short term and long term. We will work with you to sort those out in a manner that makes sense and keeps you running.
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Improve
We go through systems and options that will make direct improvement on plant tonnage, HSE, and efficiency
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We perform review of outstanding regulations and challenges
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We implement final review for maintenance and safety as an audit - we are capable of formal procedures as required by client
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Startup
Startup can range from signoffs on a small plant to onsite training and support. We have full engineers, former service managers, customer service directors, field service personnel and former mine owners providing the level of support you need to get you plant running right from the start.
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We will have included start spares based on experience with Murphy's Law
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We have 110% support from Gelen. We speak multiple times daily and airfreight, video call, and map out solutions that need factory support.
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Listen
We receive your review feedback and concerns and apply that back into the plant design
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System availability is reviewed and special options that may be needed to improve equipment availability and maintenance
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We review potential engineering challenges and mitigate those with alternative solutions